Baxter brewer expanding to catch demand

LEWISTON — Six months after breaking ground on a $2 million expansion, Baxter Brewing Co. is moving into a newly remodeled corner of the Bates Mill and producing more beer than ever.

Daryn Slover/Sun Journal

Luke Livingston, president and founder of Baxter Brewing Co., has nearly doubled his production of beer with the addition of three new, 8,000-gallon fermentation tanks. Livingston said three more tanks will be installed this winter. 

Daryn Slover/Sun Journal

The $2 million expansion of Baxter Brewing Co. in Lewiston will include an office for President Luke Livingston and a boardroom with a couple of beer taps.

Daryn Slover/Sun Journal

Luke Livingston, owner of Baxter Brewing Co. of Lewiston., has had requests to send beer to pubs as far away as Montana. "I need to take care of New Hampshire before I can Montana," Livingston said. Baxter brews are only sold in Maine and Massachusetts due to high demand and not enough product. 

Daryn Slover/Sun Journal

Ben Low, right, is head brewer at Baxter Brewing Co. in Lewiston. He stands next to company owner Luke Livingston.

Since three new 8,000-gallon fermenters were installed this spring, production has increased from about 8,000 barrels per year to 15,000 barrels. The canning line has sped up to one can per second. And, in December, three more equally humongous fermenters will be installed, effectively doubling production again.

Yet, the three-year-old beer company is still unable to keep up with demand, according to Luke Livingston, the company's founder and president.

"In the old days, we'd maybe package 85 barrels," Livingston said. "This week, we packaged 185 barrels of beer. We're getting a little closer than we were, but our total orders for this week are still more than 600 barrels.

"It beats the alternative, but it's still tedious," he said.

The growth will help.

Livingston couldn't help but smile when he walked through the plant Thursday, proudly talking about the two miles of rebar that reinforce the new fermenters' concrete base and the new windows that were installed in his corner of the Bates Mill complex.

"Three years and $4 million later, I finally have an office with a window," he said.

Livingston and his staff had worked for the company's first years in a bricked up area one floor below. Since construction began in January, work on the new upstairs offices unearthed decades of dust, which sprinkled down to the workers below, including Livingston and his wife, Chelsea, who serves as the company's business manager.

By contrast, the new space resembles a modern office, with new interior walls and fixtures, furniture and carpeting. There are storage rooms, private meeting spaces, a conference room and an employee kitchen outfitted with all the usual amenities ... plus two beer taps.

It's also well lit, a particularly big feat considering that previous windows were bricked up at least 50 years ago. Workers carved out new casings and installed new panes with a view of those prize fermenters.

"They knew we'd appreciate the view," Livingston said.

The brewery plans to host a four-hour open house Sunday, beginning at noon. There will be tours, games, music and food. There will also be a chance to taste Baxter's marquee brews as well as some experiments.

Several were being served in the tap room Thursday, including a concoction called "peachy-keen."

"There's a pretty constant stream of test brews here," said Ben Low, Baxter's director of brewing operations. "A lot of it is just to be fun and creative," he said. "We have at least one new brew here per week"

Livingston hopes it will entice more people to visit the tap room.

Meanwhile, his focus is on production.

When the new fermenters are installed in December, production and processing will surge to a 24-hour schedule. Hiring will increase, too.

"We've hired six people this year," Livingston said. "We have a staff of 16 now, and I expect we're about halfway there."

With them, he hopes to meet more orders, which are currently coming from Maine and Massachusetts.

"I get calls on a weekly basis from distributors," he said. "I have to tell them, 'We can't get to Montana before we get to New Hampshire.'"

Worse are the calls that come from a short walking distance away. He recently had to delay an order to Fish Bones American Grill, he said. When the call came, he didn't have any stock of the requested Stowaway I.P.A.

"He's right there and I can't give him any," he said. "That hurts."

dhartill@sunjournal.com

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Comments

Baxter Brewing expansion

Congratulations Luke,+ Dan Hartill did you get a good sample of the product as any good journalist would?

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